If pilot pressure is lost, mainstage spool is free to float. The jatco 5 speed automatic transmission is known as the jf506e in the jaguar x type and land rovers freelander. In this issue of gears, were going to go through the valve body, tcm and solenoids of the jatco re5r05a. Buy products related to valve body transmission products and see what customers say about valve body transmission products on. Dodge, jeep, mitsubishi and nissan all use a similar continuously variable transmission cvt for their 4 cylinder applications. The hydraulic control system is composed of the oil pump, the valve body, the. The sonnax product has been updated to address chronic issues that relate to harsh shifts, flared 23 and 34 shifts, delayed engagements or no movement and neutral at a stop. About us we believe everything in the internet must be free. The second version is a full manual control valve body, used more specifically for all types of racing. Jatco jf506e atsg automatic transmission service group pdf free online. Valve body the body, sometimes called the shell, is the primary pressure boundary of a valve.
Valvebodytocase bolts 18 ftlb fluid chart recommended capacities. The p397401 features all available sonnax updates, tested linear solenoids, and are fully functionally tested. Hughes performance offers 3 different control valve bodies for your specific application. Top right is the underdrive ud, then the 2nd brake 2b, and below that the torque converter clutch or damper clutch control tccdcc solenoid. Jf506e ja5ael parts whatever it takes transmission parts. When the system pressure overcomes the spring pressure the valve feather will move in the seat creating an exit to atmosphere allowing the system gas or liquid to escape. Valve bodies automatic transmission parts berkeley. Information about rebuild transmission jf506e 09a vw, ja5ael, re5f01a 09a jf506e using of completely automatic valve body which is responsible for management of work of a transmission has allowed to minimize the amount of transmission essentially. Transmission parts automatic transmission parts transmission rebuild kits sonnax transmission parts automatic transmission bushings transmission bands transmission. All replaced parts used are 100% oe or oe quality replacement. W ear to the valve body bore in gf4ael units by the constant movement of the steel pressure modifier valve can cause loss of valuable epc oil to.
Please specify if you have a 47rh or 48re when ordering. Aisinwarner tf81 af21 valve body with solenoids, 2005. Check for free movement of the transbrake valve and solenoid before installing the valve body. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. Valve body assembly b2 accumulator piston c2 accumulator piston spring oring bo accumulator piston oring spring center support apply gasket gasket transmission rear cover oring gasket. The first version is our automaticmanual valve body, installed on all of our 1 streetstrip transmissions. Jerking on coastdown harsh engagement high engine rpm due to no lockup 1 r e u i r d t ol q i r 2 3 r e q u i r d t o o ll 4 33510n01 oversized pump r flow control valve helps cure. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt.
The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. Sonnax transmission parts for jatco jf506e applications. Atsg automatic transmission service group facebook. Mar 28, 2010 what to do with the turbo action valve body. Ensure each of them are put back in their correct location. Automatic transmission valve bodies full manual valve body.
Toyota gm tiv atf approximate capacity, complete overhaul 7. A valve feather under spring pressure is seated in the valve body and exposed to system pressure. A wide variety of valve body for automatic transmission options are available to you, such as medium temperature, high temperature. Atsg jatco jf011e transmission technical repair manual is necessary to diagnose, overhaul andor repair the jatco jf011e cvt transmission.
Pdf dimensions valve face to face en 558 1 free download pdf. Vickers valve bodies have a precision machined bore in which a very close. Lifetime warranty the bestinclass pforever warranty covers the faucets function and finish for as long as you own your home so you are assured years of worry free operation. Valve body removal from case remove the 19 bolts indicated figure 1. This remanufactured valve body will fit the 09a and jf506e applications utilized in vw, jaguar, and land rover vehicles. Repair manual 722,5 transmission peachparts mercedes. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. Our remanufacturing facility and processes are iso 9001ts. When it becomes necessary to replace the secondary valve body in an fnr55nr5 transmission, the replacement valve body appears differently than the original causing the tech to be hesitant with using it.
Automatic transmission valve bodies full manual valve. Body stator d c e b forward drum low rev clutch linkage valve body park pawl case u150e u151e u250e fwd 5 speed f 11 12 10 100 102 30 31 1 planet hub wiring harness accumulators accumulators 55 54 1 sl1 slt sl3 sr dsl sl2 s4 80 86 82 84 83 81 85 150 differential 89 89 88. We start the build with known good tested 47re automatic core and modify them to run in full manual mode with a forward pattern ratchet shifter. Install throttle cable a coat a new 0 ring with atf, and install it to the cable.
More than one vehicle 4 out of 5 stars 1 product rating 1 product ratings 0814 bmw f10 f12 f01 f02 x5 x6 transmission valve body repair solenoid kit zf. The propeller shaft and wheels are free even when the transmission shift lever is. In the mazda 6 and mpv it is known as the ja5 ael and with vws golf. Jf506e 09a automatic transmission valve body for bora vw audi a3 seat alhambra. Jf506e ja5ael parts not pictured, kits, manuals, etc click on a section to see a detailed view. The valve features a specially designed spring seat to compensate for the oversized valve, which also provides hi gher line pressure at idle.
I have much experience with both and will never buy turbo action again. Not sure if its right for your vehicle we have over 18 years experience in the field. Valve body tocase bolts 18 ftlb fluid chart recommended capacities. The transbrake valve must close the last land and open into the second land by approximately. Locate port on righthand side of tractor where steel tube in step 6 was removed. Bolt the valve body minus the valve assembly to the case and torque it down.
Next down is the lowreverse lr, and below that the reduction brake rb solenoid. Each valve body is disassembled, cleaned, inspected, and tested down to the smallest component level, and any parts that do not meet oe specifications are 100% replaced. Pump body stator direct clutch k1 forward planet input shaft 4th clutch k2 park pawl linkage valve body 4th drum k2 rear band b2 external linkage filter 20. The mazdastyle cannot be interchanged with any other manufacturer. The car is e320 1994 with 800,000 miles on it and i lost the famous reverse but when i dropped the pan the oil is like new and no other signs of failure i believe the lipseals is bad. Step 4 install the transbrake valve body and the supplied manual valve with the correct filter that matches the depth of. Solenoids can be put into the wrong location in the valve body. Once the valve body is in position, insert the park rod into the manual shift lever and hold the valve body in place with a couple of bolts. Jf506e 09a automatic transmission valve body for vw audi a3. Click on a part number to view part variations, pricing, and availability.
Full manual valve body muldoons diesel performance. Our full manual valve bodies can be used in 47rhre or 48re transmissions. Valve body kit automatic transmission parts standard transmission parts transfer case parts automatic transmission parts standard transmission parts transfer case parts tools custom fields wheel hubs shift kits, transmission coolers. Automatic transmission parts for bmw 750li for sale ebay. Gm 6t70, 6t75 ford 6f50, 6f55 6t70, 6f50 thrust washer kits. Univer offers the possibility to download free of charge 2d and 3d models of the. Looking at figure 6, beginning on the top left side of the valve body is the overdrive solenoid od. Each valve body is disassembled, cleaned, inspected, calibrated and tested to restore oe form, fit and function. The sonnax valve body reaming fixture allows for consistent reaming results, ease of use and access to bores previously unserviceable with standard bench style tool kits. Valve bodies automatic transmission parts berkeley standard. Aisinwarner tf81 af21 valve body with solenoids, 2005up transtar part number. Jatco jf506e atsg automatic transmission service group. Mechanical science module 4 valves a free resource for.
If the valve moves freely with the valve body off the transmission, but wont slide freely once the valve body s bolted to the transmission, suspect a warped valve body or case. Jf015e valve body re0f11acvt7 valve body for nissan. With this transmission having such a presence on the road today, it comes as no surprise that many shops have chosen to take on repairing this simple transmission. Repair manual 722,5 transmission i have never worked with a automatic transmission before and if anybody have some expertise tips for me i am grateful for that. Fr, bellows globe valve, the valve book neles pdf, you best body. Basic test procedures isolate no reverse on a jatco jf506e. The jf011e as it is called in dodge and jeep applications, is a jatcomade cvt, which is also referred to as the re0f10a in nissan and the f1c1a in mitsubishi figure 1.
Automatic transmission component parts removal at21 c remove the od planetary gear, direct clutch and one way clutch assembly, c using a screwdriver, remove the snap ring. Repair manual 722,5 transmission peachparts mercedesbenz forum. Aisinwarner tf81 af21 valve body with solenoids, 2005up. Jf506e 09a automatic transmission valve body for vw audi. This late model premium rebuilt valve body for the aisinwarner tf81 or af21 is for use in ford and mazda applications for years 2005 and up. Drop free for life the ultimate in durability and reliability, ceramic disc valve lasts 8 times longer than the industry standard and provides a neverleak guarantee. Widespread breakage is failure of solenoids which already. Universal valve body reaming fixture by sonnax due to the complexity of some valve or pump bodies, existing reaming processes cant be used to repair worn components.
Our full manual features 2nd gear lockup locks torque. Buy products related to valve body products and see what customers say about valve body products on. Atsg blog fnr55nr5 secondary valve body variations. Our remanufacturing process restores both the hardware and the software of the valve body to 100% oe specification. And you should get the automatic transmission valve body jf506e manual driving under the download link we provide.
Jatco jf506e valve body pdf file is a manual jatco re5r05a valve body downloads at 42rle transmission valve body check ball 42rle jatco manual valve jatco manual valve book results. Has an external tube and a tshaped hold down bracket on the solenoid side of the valve body. The body, the first pressure boundary of a valve, resists fluid pressure loads from connecting piping. If you want other types of books, you will always find the automatic transmission valve body jf506e manual and economics, politics, social.
Automatic transmission valve body jf506e manual is very advisable. The sonnax product has been updated to address chronic issues that relate to harsh shifts, flared 23 and 34 shifts, delayed engagements or no movement and neutral at. Solenoids are individually cleaned, inspected, calibrated, and tested. Call steve griner and buy the best valve body on the planet. Page 96 at83 automatic transmission valve body remove the lower valve body together with the valve body valve body assembly install valve body plate hint. But at the same time the box has lost in reliability indicators. Jatco jf506e transmission update handbook atsg automatic transmission service group pdf free onlinemazda mpv beginning in 2002 3. Our full manual valve body always starts life as a 47re core. It serves as the principal element of a valve assembly because it is the framework that holds everything together. Chrysler a604 41te 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group. Not all items are available for all transmissions 124.
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